Telephone

0553 272 72 55
Contact

FAQ

Contact us

You can click the contact button to contact us and ask a question.

CONTACT

A pipe bending machine is industrial equipment used to bend pipe materials such as steel, aluminum, and stainless steel to desired angles and shapes. These machines perform precise bending without damaging the pipe profile. Various types are available, including CNC, hydraulic, and manual.
Applications:

Used in many industries, including automotive, furniture, construction, shipbuilding, decoration, and ventilation systems.
Advantages:

· Enables mass production
· High bending precision
· Saves time and labor
· Adapts to pipes of different diameters and thicknesses

Note: Factors such as production capacity, bending diameter, material type, and control system should be considered when selecting a pipe bending machine.

A mechanical pipe bending machine is a machine powered by an electric motor and mechanical systems, used to bend pipe and profile materials to the desired angle and size. These machines, generally non-automatic, are controlled by hand or pedal and are preferred for small to medium-sized production runs.

Features of Mechanical Pipe Bending Machines:
Electric motor-powered mechanical drive system
Bending can be done with manual adjustments
Simpler structure than CNC or hydraulic systems
Affordable and easy to maintain
Available in lightweight and portable models
Advantages:
Low investment cost
Easy to use
Low energy consumption
Ideal for small businesses
Considerations:
Operator experience is essential
Not suitable for mass production
Limited capacity for thick and large-diameter pipes

An NC pipe bending machine is a semi-automatic machine type that operates with a Numerical Control system and is programmed by the operator for pipe bending operations. These machines strike a balance between manual intervention and automation, ensuring high precision, especially in repetitive production. Features of NC Pipe Bending Machines:
Bending angle and length measurements can be digitally programmed.
Can operate with hydraulic or mechanical systems.
Performs automatic bending with operator control.
Not as complex as CNC systems, but more practical.
Can bend in single or multiple axes.
Advantages:
Affordable, more economical than CNC machines.
Offers ease of training and use.
Ideal for small and medium-sized production.
High bend repeatability and dimensional accuracy.
Areas of Use:
Automotive sub-industry.
Furniture production.
Metalworking shops.
Ventilation and air conditioning sectors.
Decoration and railing systems.
Considerations:
Not as high precision as CNC.
May be insufficient for complex 3D bending.
Operator experience directly affects quality.

What is a CNC pipe bending machine?

A CNC (Computerized Numerical Control) pipe bending machine is an advanced machine that performs automatic and high-precision bending thanks to its programmable control system. It is preferred for complex and mass production.

NC (Numerical Control) and CNC (Computer Numerical Control) pipe bending machines are used to bend pipes at desired angles; However, there are significant differences between these two systems in terms of control, automation, and production precision:

Which Should I Choose?
The NC Tube Bending Machine is ideal for simple and repetitive processes. It is suitable for workshops and SMEs with low budgets.
CNC Pipe Bending Machines are indispensable for applications requiring high precision and complex designs, especially for companies engaged in mass production.
Use Examples
NC Machines: Chair frames, air conditioning pipes, decorative applications
CNC Machines: Exhaust systems, roll cages, defense industry components, pipe frames

A CNC pipe bending machine operates by programming the angle, length, and sequence of bending operations using computer-aided software. This data, entered into the machine's control panel, automatically bends the pipe to the desired shape using motors and axes. Programming is typically done through a touchscreen interface or CAD/CAM software integration.

Step-by-Step CNC Pipe Bending Programming Process
1. Determining Bend Points:
The location (in length) and angle (in degrees) of each bending point are entered.
2. Sequence and Rotation Angle (Rotation - Y-Axis):
The degree to which the pipe will rotate (for 3D bending) and the order in which the operations will be performed are programmed.
3. Bend Radius Setting:
If a fixed or variable die is used, this radius is entered into the CNC interface.
4. Testing and Simulation:
Most CNC machines can run simulations before running the program.
5. Saving and Starting Production:
The prepared program is stored in memory, and the process is started by placing the workpiece.

Programming Methods Used:

Manual Input (via Panel): Sufficient for small and medium-sized operations.
Automatic Transfer with CAD/CAM Software: Complex 3D designs and technical drawings are transferred directly to the machine.
Data Transfer via USB/Ethernet: External uploads can be made for faster production.

Programming Advantages

High precision
Fast production
Minimum margin of error
Ability to produce the same part thousands of times with a single click

Points to Consider

Incorrect angle or length input increases the risk of scrap.
The machine must be calibrated correctly.
The operator must have basic CNC knowledge.

Thanks to its computer-controlled system, the CNC pipe bending machine offers significant advantages in pipe bending operations with its high precision, fast production, and low error rate. It is an indispensable solution for companies engaged in mass production, significantly saving labor, time, and cost.
Key Advantages of the CNC Pipe Bending Machine:
1. High Precision and Repeatability
Each bending operation is performed using computer-defined dimensions.
The same parts can be produced to the same dimensions thousands of times.
It operates with ±0.1 mm precision, resulting in a very low error rate.
2. Time and Labor Savings
Automatic programming eliminates the need for manual intervention.
The operator only monitors.
Reduces dependence on human resources in mass production.
3. Complex Bending Capability (3D Bending)
Three-dimensional bending can be performed with X, Y, and Z axis control.
Complex parts can be produced in the automotive, aerospace, and medical sectors. 4. Digital Programming and Memory Support
Technical drawings can be directly loaded with CAD/CAM integration.
Hundreds of different programs can be stored and reused.
5. Reduces Scrap Rate
Correct bending can be achieved on the first try.
Minimizes material loss and reduces production costs.
6. Increases Productivity
Multi-axis synchronized operation allows for the production of multiple parts in a short time.
Production time is significantly shortened.
7. Reduced Maintenance – Longer Lifespan
Modern CNC systems operate smoothly for extended periods with features such as safe, controlled, and automatic lubrication.

CNC pipe bending machines are more expensive than manual and NC (semi-automatic) machines due to their high technology, level of automation, precision, software infrastructure, and production capacity. These machines operate efficiently enough to recoup their investment costs in the long run because they provide industrial-level mass and error-free production.

7 Main Reasons Why CNC Pipe Bending Machines Are Expensive:
1. Advanced Automation and Software Technology
Features such as CAD/CAM integration, 3-axis control, and automatic bending sequences require advanced software infrastructure.

Touchscreens, memory modules, and USB/Ethernet control systems are available.
2. Precision Mechanics and Servo Systems
Servo motors and sensor systems operating with ±0.1 mm precision are costly.
Springback and deformation calculations are performed automatically.
3. Multi-Axis (X-Y-Z) Operation Capability
Systems requiring simultaneous movement (advance, rotation, bending) in multiple axes are complex and increase cost.
4. Use of High-Quality Materials and Hardware
The body structure, molds, bending devices, and pneumatic/hydraulic equipment are long-lasting and of industrial quality.
5. High Production Capacity and Suitability for Mass Production
CNC machines are suitable for 24/7 operation.
High-performance components are required for consistent, high-quality production.
6. R&D and Engineering Expenses
CNC machines are produced with high engineering and software development costs.
Custom designs and systems that can be adapted to customer needs are reflected in the price.
7. Training, Service, and Spare Parts Support
Professional user training and technical service may be included in the machine price.
Some brands offer remote software support.

Which pipe bending machine is right for you depends on your production volume, your job's precision requirements, and your budget.
· Mechanical pipe bending machines are ideal for low-budget and small-volume jobs. They are generally preferred for workshops and hobbyists.
· Hydraulic pipe bending machines are suitable for more powerful bends and medium-level production needs. They are an economical solution for industrial work.
· CNC pipe bending machines are the ideal solution for high precision, automation, and mass production. They are widely used in industries such as automotive and aerospace.

Factors affecting the bending angle are crucial for the accuracy and quality of the pipe bending process. Here are the main factors that affect the bending angle:
1. Pipe Material:
Materials such as steel, aluminum, and copper have different elasticity coefficients. The hardness or elasticity of the material affects the amount of springback after bending.
2. Pipe Diameter and Wall Thickness:
Thick-walled pipes have less springback, while thin-walled pipes may have more stretch. This can cause deviations in the bending angle.
3. Bending Method (Manual, Hydraulic, CNC):
While CNC machines produce more precise results, manual systems can experience inconsistencies in angles due to human error.
4. Mandrel Use:
Choosing the right mandrel prevents deformation during bending and makes it easier to achieve the desired angle.
5. Pipe Bending Speed and Force:
Bending too quickly or unevenly can cause deviations in the angle. These parameters are more controlled on hydraulic or CNC machines.
6. Springback:
The pipe may spring back slightly after bending. This springback rate should be calculated in advance, and the angles adjusted accordingly.

Pipe bending machines are capable of bending a wide variety of pipes of different materials and sizes. The types of pipes that can be bent depend on the type of machine used (mechanical, hydraulic, or CNC) and its technical specifications. Generally, the following types of pipes can be bent:

✅ Pipes that can be bent by material:
· Steel pipes (carbon steel, stainless steel)
· Aluminum pipes
· Copper pipes
· Brass pipes
· Titanium and thin alloy pipes
· Plastic and PVC pipes (with special machines)
✅ Pipes that can be bent by shape:
· Round pipes
· Square profile pipes
· Rectangular pipes
· Oval pipes

✅ Pipes that can be bent by application:
· Automotive piping systems (exhaust, fuel lines)
· Furniture pipes
· Medical device pipes
· Hydraulic and pneumatic system pipes
· Decoration and railing pipes
· Heating and cooling system pipes

Note: The diameter, wall thickness, and material type of the pipe to be bent should be determined by selecting the appropriate bending die and method. CNC pipe bending machines are especially recommended for precision work.

How Many Degrees of Bending Can a Pipe Bending Machine Perform?

Pipe bending machines generally allow bending angles between 0° and 190°. However, the bending angle can vary depending on the type of machine used, the pipe material, and its diameter.

5 Features to Consider When Buying a Pipe Bending Machine
1. Bending Capacity (Pipe Diameter and Wall Thickness)
The diameter and thickness of the pipe the machine can bend is crucial.
You should choose a machine with the capacity appropriate for the pipe diameters used in your job.
2. Bending Radius and Precision
The minimum bending radius of the machine determines the quality of the bends and its intended use.
It must be able to work at precise angles and desired radii.
3. Machine Type and Control System (Mechanical, Hydraulic, CNC)
While mechanical machines are suitable for small jobs, hydraulic machines are ideal for jobs requiring high force.
CNC machines offer high precision and automation.
4. Durability and Material Quality
It is important that the machine's body and moving parts are made of durable and robust materials.
Long service life reduces maintenance costs.
5. Service and Spare Parts Support
The purchased machine should be easily accessible for service and spare parts.
The vendor's technical support is also important.

What Should You Consider During Pipe Bending?
For successful and high-quality results in pipe bending, proper techniques must be applied. Here are the key points to consider:
1. Selecting the Right Material and Pipe
A machine and tool suitable for the material type, diameter, and wall thickness of the pipe to be bent should be selected.
Material hardness affects the risk of cracking or breaking during bending.
2. Adhering to the Minimum Bending Radius
The minimum bending radius should be considered to prevent damage to the pipe.
Excessively small radii can cause deformation and breakage.
3. Using the Right Tool and Die
Tools such as spoons, arbors, and mandrels must be appropriate for the pipe diameter and thickness.
Using the wrong tool reduces bending quality and damages the pipe.
4. Calculating Springback
The bent pipe will regain some of its angle due to its elasticity.
This springback should be calculated in advance, and the bending angle should be adjusted accordingly.
5. Correct Machine Settings
Bending speed, pressure, and angle settings must be selected correctly, and operator instructions must be followed.
Programming errors must be avoided on CNC machines.
6. Pipe Securing and Slip Prevention
The pipe should be prevented from slipping with mandrels or similar holders.
Slipping causes scratches and deformations on the pipe surface.
7. Pay Attention to Bending Temperature
If necessary, heat treatment makes bending easier.
In cold bending, the material is harder, increasing the risk of breakage.
8. Operator Safety
Work safety equipment must be used and machine instructions must be followed.
Protective eyewear, gloves, and appropriate clothing should be preferred.

A pipe bending spoon is a special tool used in pipe bending machines that supports the inside of the pipe, preventing deformations such as collapse, buckling, or breakage. The spoon is particularly important in processes requiring tight bending of thin-walled pipes.

The Functions of a Pipe Bending Spoon:
· Supports the inner surface of the pipe during bending.
· Maintains the shape of the material.
· Prevents ovalization or buckling within the pipe.
· Increases bending precision.
When is a spoon used?
· For thin-walled pipes.
· For high-angle bends such as 180°.
· For bends requiring small radii.
· For delicate materials such as stainless steel or aluminum.
⚠️ Note:
The spoon is generally used in conjunction with the mandrel system. Automatic spoon systems are available on CNC pipe bending machines, and these systems are ideal for high-precision bending operations.

A mandrel is a support device placed inside the pipe during the pipe bending process that maintains the pipe's shape during bending. The use of a mandrel is essential to prevent deformation, especially in thin-walled, small-diameter pipes bent with tight radii.

It prevents defects such as collapse, breakage, and ovalization that may occur on the inside of the pipe during bending. This results in more precise, smooth, and high-quality bending results.

✅ Benefits of Using a Mandrel:
· Prevents loss of shape by supporting the inner surface of the pipe.
· Prevents collapse, breakage, or buckling during bending.
· Ensures smooth pipe bending, especially in tight-radius bends.
· Provides high precision on CNC and hydraulic pipe bending machines.

When is a mandrel used?
· Bending thin-walled pipes.
· Bending narrow radii at angles of 90° or greater.
· In materials prone to deformation such as stainless steel and aluminum.
· In industrial applications requiring high precision.

Pipe bending tools are specialized tools used to bend pipes to the desired angle and shape without deformation. These tools can vary depending on the pipe diameter, material, and bending method. They directly affect the quality and accuracy of the pipe bending process.
The Most Common Pipe Bending Tools:
1. Mandrel:
Supports the inside of the pipe during bending, preventing collapse and buckling.
2. Sliding Shoe:
Provides external support during pipe bending, preventing any crushing that may occur on the pipe's outer diameter.
3. Bending Die (Bending Disc/Die):
This is the main part around which the pipe is bent. It is designed specifically for the pipe diameter.
4. Clamp Die:
Holds the pipe securely, preventing it from slipping during bending.
5. Simple Bending Arm (Arm Tool):
This is a user-powered mechanical arm system used in manual machines.
6. Pressure Die:
Provides proper bending by providing support from the opposite side of the pipe.
What are the Functions of Pipe Bending Tools?
· Maintains the shape of the pipe during bending.
· Prevents damage such as crushing, collapse, and breakage.
· Provides appropriate support for different diameters and materials.
· Ensures accurate and repeatable bending angles.

Spoons and mandrels are two different devices used in pipe bending machines, each supporting different sections of the pipe during bending.
· Mandrel: This is a support device placed inside the pipe. It prevents deformations such as collapse, buckling, and ovalization by supporting the inner surface of the pipe during bending. It is particularly used for bending thin-walled and small-diameter pipes with tight radii.
· Sliding Shoe: This is a device that contacts the outer surface of the pipe and supports the outer surface during bending. The spoon prevents crushing or breaking of the outer diameter and ensures a smoother bend. It is commonly used in CNC pipe bending machines.

Spoons and mandrels are critical tools that directly affect the quality of the pipe bending process. Thanks to these tools, the pipe is protected from undesirable deformations such as deformation, collapse, buckling, or ovalization during bending.

Importance of Spoons and Mandrels:
· Improves Bending Quality: By supporting the inner (mandrel) and outer (spoon) surfaces of the pipe, they prevent crushing and deformations that may occur during bending.
· Ensures Durability: Ensures a balanced distribution of stress on the material, thus reducing the risk of pipe breakage.
· Precise and Repeatable Bending: The use of spoons and mandrels on CNC and hydraulic machines ensures high precision and consistency in mass production.
· Prevents Material Waste: Reduces production errors due to deformation, thus reducing costs.
· Use in Various Materials: The use of mandrels and spoons, especially in thin-walled materials such as stainless steel and aluminum, allows the material to be bent without damage.
Conclusion: The use of spoons and mandrels in pipe bending improves bending quality, reduces costs, and increases production efficiency. Therefore, they are indispensable equipment in pipe bending machines.

There are many important factors to consider when purchasing a used pipe bending machine. Choosing the right one will improve your production quality and prevent unexpected costs. Here are the main points to consider:

1. Machine Condition and Maintenance
Check whether the machine has received regular maintenance.
Ensure that the hydraulic system, motor, and electronic components are in good condition.
Test the machine's performance by performing a test bend.
2. Bending Capacity and Technology
Check whether the capacity is suitable for the pipe diameter and material to be bent.
Evaluate whether mechanical, hydraulic, or CNC machines are suitable for your needs.
3. Service Life and Brand Reliability
The number of years the machine has been in use and the brand's reputation in the industry are important.
Choose brands that are widely used and have high spare parts availability.
4. Accessories and Tooling Condition
Check whether tools such as mandrels, spoons, and dies are available and in good condition.
Investigate whether the necessary tools are easy to obtain.
5. Software and Control Systems (for CNC)
Check whether the software on CNC machines is up-to-date and user-friendly.
Inquire about ease of operation and programming, as well as training requirements.
6. Price and Warranty
Compare the machine's price with market prices to assess its affordability.
If possible, obtain warranty or service support from the seller.

Telefon
WhatsApp
instagram